Embedded In Our Hardware

PCB Design & Development & Delivery

Robust Hardware Framework

Advancing silicon engineering

At Tessolve, we drive growth in silicon engineering utilizing our robust framework of hardware support services. We design, develop and simulate every piece of Hardware necessary for chip and systems development. This includes ATE boards, probe cards, system and reliability boards all the way to evaluation kits and reference designs. We also know there are situations where you have no idea where that board came from, but now it needs to be fixed. We have a reverse engineering team for those moments.

Hardware Competence

Fortifying hardware development with expertise

ATE Board Design

Component Library Services

Simulation Services

Mechanical Engineering

Eval/EVM Boards

Prototypes

PCB Reverse Engineering

ATE Board

Multiple ATE platforms, one leading player

ATE’s are our specialty, with over 14 years of experience in Test development we can safely say we have a good handle on our Test HW. Swift design of loadboards, probecards, associated test fixtures and value added services like fabrication, assembly and test allow us to deliver more than just a board. Hence, several of the world’s leading semiconductor companies consider us as their preferred supplier. We have a 24/7 design cycle and an integrated quality system that has kept our re-designs to <1% and while clocking in an average of 110 designs per month.

ATE Test Board – Our Design Services

  • Load boards (LB), Handler Interface Board (HIB), DUT Interface Board (DIB)
  • Probe cards (Vertical/Cantilever), Spider cards, Probe Interface Board (PIB), Flexible PCBs
  • Prototype Bench Boards and Eval & Reference Boards
  • Device Characterization Boards
  • Burn in Boards, HAST, ESD, Latch up Boards
  • Mechanical Test Fixtures, Board Stiffeners

Board Design Experience

  • Analog, High Speed Digital, Mixed Signal, RF, Sensors, MEMS devices
  • High Voltage, High Current, High Speed, EMI suppression
  • Experience in handling PCB materials like FR4, Nelco N4800-20, RO 4350B, Megtron 6
  • Experience in design Test boards requiring leading interface technologies

Component Library Services

Preserving engineering footprint

A clearly documented footprint of your product design with information of components and detailed specs become necessary for design modifications. Supported by a dedicated library team who are experts in creating a component library from the manufacturer’s data-sheet as requested, leveraging a huge collection of Schematic symbol and PCB logic symbols.

Our Library Services

  • Component Library Development, Maintenance and Verification
  • Library Migration – Legacy to Latest designs with add on service like BOM cleaning and Component Obsolesce updating

Benefits & Highlights

  • Libraries developed in strict adherence to IPC 7351 standards
  • Component customization – considered on need basis
  • Innovative PCB Footprint review process ensures zero defect footprints
  • Dedicated Library development and management team ensure quick turnaround service
  • Library documentation conforms to the engineering rules established within IPC-7351B
  • Affordable pricing for complete BOM

Simulation Services

Evaluation – perfecting your first run

We specialize in reading electrical signals to assess the integrity and quality of your PCB design. At Tessolve, a post-layout analysis is just one option. Our designers evaluate alternative layout strategies even at the pre-design stage. Simulation setups and models support this with swift evaluation and defined rules so that the design works under real-world conditions. Real-time solving of performance issues and determination of the practical level of simulations to eliminate risks and layout iterations – it’s the practice that saves time and cost.

Our Simulation Services

  • High-speed Channel Simulations
  • Time-domain Waveform Simulations
  • Power Integrity Simulations
  • Thermal Simulations
  • Crosstalk Simulations
  • EMI – Radiated Emissions Simulations
  • Parasitic RLC Simulations

Simulation Tools Expertise

  • Cadence Allegro PCB SI
  • Mentor Graphics HyperLynx SI GHz
  • ADS SI Pro and PI Pro

Mechanical Engineering

Ready for your electro-mechanical design challenge

We cater to multiple market segments with mechanical and electro-mechanical engineering services and as a result our capabilities have expanded over the years. Our mechanical team can design test fixtures, customized test cells and develop products. Not to mention the easy validation of design modifications before building any physical prototypes. We are ready to take on your electro-mechanical design challenge. Will you accept the Tessolve challenge?

Our Mechanical Engineering Services

  • Enclosure Design
  • Product/System Architecture
  • Shock/Vibration Simulation
  • Thermal Simulation and Analysis
  • Material and Comp. Selection
  • Reverse Engineering with CMM technology, Laser scanning
  • Product Specifications drafting
  • 3-D Rendering and Prototype Design

Eval/EVM Boards

Addressing evaluation needs

Tessolve develops evaluation and system boards to help customers evaluate their product functionality prior to manufacturing. We provide application board development using our team expertise in High Speed Processors, Analog, Mixed Signal and RF domains. We also provide FPGA Emulation and Logic development/porting. Tessolve goes as far as preparing products for certification, ROHS/EMI-EMC.

Tessolve has created its own MAGIK-2 Platform Evaluation Kit: Custom SOM

Evaluation Board Features:

  • TI OMAP3 SOM
  • 7” TFT + Capacitive Touch
  • 1x Ethernet
  • 4x USB
  • 1x DB9
  • 1x uSD Card
  • 1x Mic Input
  • 1x Headphone out
  • 1x Parallel Camera
  • 1x uUSB Connector
  • Power: 5V Input

Prototypes

Design to final delivery – the agile way

In order to develop your desired product from schematics, it’s important to subject the same to QA and testing. Hence, a prototype works best when it comes to assessing the design quality. Our advanced infrastructure and a rapid pace of prototyping brings design ideas to the existence and gives your team the opportunity to sample the product as it should be. All done swiftly and in a flawless manner. Agile delivery – design to your lab’s desk.

Our Prototyping Services

  • Mock Up – Simple 3D rendition/printing to represent the design
  • Working Prototype – A modeled development to be subjected to basic testing and design refinement
  • Functional Prototype – Dimensionally accurate prototype created with right parts for early stage run

Prototyping – Why Do It?

  • Rapid prototyping helps with cost management and time reduction
  • Engineered samples that can be subject to real world simulations
  • Designed model subject to functionality tests helps identify unprecedented problems to be resolved
  • Enables opportunity to change the design to better the end product

PCB Reverse Engineering

Re-imagining the way to circuit revamp

PCB Reverse Engineering is no walk in the park. The work is tedious and involves a thorough analysis of design sketches, electrical analysis of PCB components for obsolescence, material analysis, board analysis, etc. As an extended arm, you have Tessolve and its team of experts with circuitry knowledge and years of experience backing your reverse engineering needs. A bare/populated board or a circuit diagram to a fully functional PCB with new features? With Tessolve it’s possible.