Tessolve Services Pvt. Ltd. 
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Tessolve - PCB Division is having wide experience in designing custom Wirebond and Flipchip BGA package designs. Our engineers work with many Fabs, Assembly and Test houses to produce best IC packages. We also have in-house expertise to do electrical and thermal modeling as well as SI and PI analysis.

Technology Selection

  • Expertise in designing Flip-Chip, WireBond BGA and CSP
  • WireBond
    • Cost effective and Flexible Process
    • 2 - 6 Layer Substrate designs
    • 4 layer and above results in best performance
  • Flip-Chip
    • Highest I/O count possible
    • Assembly cost independent of # of I/Os
    • Usage of Blind and Buried vias
  • Passive Integration in package
  • Leaded packages, Array packages
  • Design of MCMs
  • Design of MLO sand MLCs
  • Design of high pin count package
  • Selection of Substrate Material

Design Challenges

  • Growing complexity due to high speed signals
  • Reflection and Ringing
  • Optimal Power/GND Ball Placement & Plane Segmentation
  • Inter-pair Crosstalk
  • Propagation Delay Variations (skew)
  • IR Drop, SSN and proper selection of De-coupling Caps
  • Package selection & Validation and Driver Models

Required Inputs

  • Netlist
  • Die Size & Pad Coordinates
  • Package Type and Mechanical Drawing
  • Fab House Specification 
  • Pin Use and Bus details
  • Std I/O Library and Buffer SPICE
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 Planning & Design
Optimize Stack up and Routing for SI 
Best return paths for all IOs  
Good Power and Ground coupling 
Proper isolation among sensitive signal groups
Bump assignment Optimization   
Optimal Power and GND ball assignment 
Differential and Single Ended I/O Planning 
Power and Ground does not get chopped up  
SI driven Package pin out (GND-PWR vs. signals)

Signal & Power Integrity

  • Reflection and Ringing Analysis
  • Propagation delay variations (skew)
  • Single/differential Crosstalk Analysis
  • EMI Analysis
  • Single-ended I/O supply noise (SSN)
  • Core Supply Noise & Analysis
  • De-coupling Capacitors Estimation
  • MGH Analysis
  • S- parameter Analysis

Modeling (Electrical & Thermal)

  • Parasitic RLC Extraction 
  • IBIS and S-parameter Model
  • Thermal Analysis-Theta Ja, Jb and Jc
  • Thermal Model and Nodal Temperature

Manufacturing Issues & CAM

  • Good in-house CAM team 
  • Strict adherence to assembly and foundry specifications
  • Material selection for Pre-preg and Solder Mask 
  • Coordination with assembly house and substrate foundry to achieve first time right substrate 

Package Type

  • WBBGA
    • UPTO 6 LAYERS
  • FCBGA
    • UPTO 10 LAYERS
  • CSP
    • UPTO 4 LAYERS
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